How to reduce drying times of potato with PEF Technology

Pulsed Electric Field (PEF) technology is poised to become a standard potato dehydration equipment. The OPTICEPT® SD7 PEF system has been shown to decrease drying times by 27%!

Manufacturing Dehydrated potato products—such as flakes and powders—comes with its own set of complexities. Traditional methods struggle with inefficiency, inconsistent drying, and loss of quality.

 

OptiCept’s CEPT® technology, based on Pulsed Electric Field, offers a solution with lab-proven results demonstrating major improvements.

 

In this post, we’ll take a closer look at how PEF reduced the drying time of potato products.

The Challenge of Potato Dehydration

Potato dehydration processors face a range of challenges tied to efficiency, quality, and cost.

 

  • Non-uniform drying across different pieces
  • High energy consumption due to long drying cycles
  • Texture degradation, including shrinkage and poor rehydration
  • Browning and color loss, affecting visual appeal
  • Nutrient degradation, due to prolonged heat exposure

 

One of the biggest issues is the energy-intensive blanching step, which adds high operational cost while risking over-softening or leaching nutrients and color.

 

Processors also struggle with long drying times, limiting throughput and increasing energy consumption, especially as demand for potato flakes and powders grows.

 

Maintaining consistent product quality—uniform color, texture, and rehydration performance—can be difficult, particularly when raw material variability is high.

 

Additionally, issues include equipment bottlenecks, high maintenance needs, yield losses due to thermal damage, and the challenge of improving sustainability metrics without compromising performance.

 

Together, these factors make production expensive, energy-heavy, and difficult to scale efficiently.

What PEF Technology Delivers in potato dehydration

PEF works by creating microscopic pores in the cell membranes through short, high-voltage pulses—a process known as electroporation. It’s a non-thermal method that enhances water release during drying, enabling:

 

  • Faster and more efficient moisture removal
  • Uniform drying, reducing texture and color variability
  • Lower heat exposure, preserving nutrients and appearance

 

This method, of course, not only applies when dehydrating potatoes. PEF can be applied in a wide range of dehydration processes, including onions, carrots, asparagus, pineapple, mango, and more.

Results Achieved with Potatoes
PEF technology for potato dehydration - results achieved in the OptiCept lab
In trials made by the OptiCept R&D team, the dehydration time for potato could be reduced with 27%.

The trial using the Folva variety showed that applying PEF in potato dehydration led to:

  • Faster drying times, 27% reduction in drying time of potato compared to untreated samples.
  • Improved drying uniformity, leading to better texture and color consistency
  • Reduced energy consumption due to quicker moisture removal
Why This Matters for Producers - energy-efficient potato drying

By using the OPTICEPT® SD7 PEF system, producers of dehydrated potato products can expect:

  • Reduced processing time and energy costs
  • High-quality dried potato products with better texture, color, and nutritional integrity
  • More uniform and consistent batches, reducing waste
  • Improved sustainability, through lower energy usage and less product loss
About the Application
The OptiCEPT® S7 PEF System

OPTICEPT® SD7 is the next-generation PEF system. Specifically engineered for optimizing the dehydration of fruits and vegetables. The OPTICEPT® SD7 PEF system is installed and retrofitted into existing production lines right after the preprocessing (sorting, washing) and before steam washing, cutting, and drying. The system has a very small footprint and fits into most processing lines.

 

As mentioned, the method can be applied in a wide range of commodities, from pineapple and mango to carrots and cranberries.

Learn more about PEF in dehydration potatoes!

Contact OptiCept today, and let’s discuss how we could help you in your dehydration process.

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