Boosting Dried Mango Production with Pulsed Electric Field (PEF) Technology

Mango flesh contains a lot of water and requires long drying times and high energy, slowing production and raising costs. However, recent trials conducted by OptiCept show significant improvements when implementing Pulsed Electric Field (PEF) treatment.

Challenge

Mangoes are a beloved tropical fruit enjoyed worldwide for their rich flavor, vibrant color, and nutritional benefits. When dried, mangoes become a convenient, shelf-stable snack that retains much of the fruit’s original taste and nutrition. However, producing high-quality dried mango is no simple task. Traditional drying methods can result in lengthy processing times, nutrient loss, and alterations in texture and color.

 

Enter Pulsed Electric Field (PEF) technology—a cutting-edge, non-thermal processing method that can transform how we process dried fruits, particularly mangoes.

What is PEF?
As PEF is applied on the potatoes/potato products a structural change is achieved enabling improved texture, efficiency and consistency.
The product passes through a PEF treatment chamber, where high-voltage pulsed are applied. It is an inline process and the treatment is done i under seconds.

Technologie PEF involves applying short bursts (pulses) of high-voltage electricity to plant-based materials like fruit. These electric pulses create microscopic pores in the cell membranes—a process known as electroporation. This structural change significantly enhances the movement of water and solutes in and out of the cells.

In other words, PEF makes mango cells more “permeable,” allowing moisture to escape more efficiently during drying.

 

This can, of course, be applied to a wide range of commodities, like pineapple, carrots, and not only for dehydration, but also to increase the extraction of juices.

How PEF Enhances Dried Mango Production

The most immediate benefit of PEF is reduced drying time. By disrupting the cell structure, PEF makes it easier for water to migrate from the interior of mango slices to the surface during drying.

PEF treatment significantly improves mango drying by speeding up moisture removal, reducing energy use, and shortening overall drying time. It helps preserve color, flavor, and nutrients by enabling lower-temperature drying, while also minimizing browning and surface stickiness.

Faster drying times mean reduced energy consumption—a key advantage in large-scale production. Moreover, because PEF can reduce product losses due to over-drying or browning, producers can increase their usable yield.

Results - PEF-assisted Dehydration of Mango

As dehydration is both costly and time-consuming, even the slightest improvement has a significant impact. Typically, drying times can be reduced by 10-35%, depending on the type of fruit or vegetable and the processing conditions. Below shows the results achieved during our trials on Mango in the OptiCept lab.

The OPTICEPT® SD7 PEF system - PEF system designed for optimized dehydration
The OptiCEPT® S7 PEF System

The OPTICEPT® SD7 PEF system leverages advanced PEF technology to enhance the dehydration of vegetables and fruits, delivering considerable improvements in energy efficiency, processing throughput, and product quality. This cutting-edge system is designed to meet the high demands of large-scale food production, enabling significant operational improvements while aligning with sustainability targets.

 

Developed in collaboration between OptiCept Technologies and FPS Food Process Solutions, the SD7 system reflects the synergies of expert knowledge in PEF technology and decades of engineering experience in hygienic food processing equipment.

Conclusion

By making drying faster, more energy-efficient, and less damaging to the fruit’s natural goodness, PEF is helping to elevate this tropical treat to new levels of quality and sustainability. PEF technology reshapes the production process.

Whether you’re a food scientist, mango processor, or simply a dried fruit enthusiast, keep an eye on this pulsed electric field revolution.

Learn how PEF can support your dehydration process, get in touch now!

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